Many bobblehead lovers are curious as to how custom bobble heads is produced and why it usually takes weeks to create one. At the advanced level, there are four steps involving in making a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Prior to getting into details of each step, it is actually worth mentioning that the process described is for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step demands a mastery of hand sculpting skills. It is usually done by skillful artists, who typically have numerous years of experience doing hand sculpting based on provided photos or reference objects. It might take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it might take over a day or two. When the initial sculpting is completed, the consumer will have the opportunity to check its photos. Making changes is comparatively simple and easy quick at this point. However, it will probably be more costly to request a big difference in a later stage because the whole sculpture must be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully once the bobblehead maker is looking for comments. Should you be unclear, you should require more photos or ask for clarification. By doing that, you could possibly take more time upfront, but you will additionally minimize the chance of needing to get the bobblehead reworked later and having to spend more. Also, the consumer should know that the custom bobblehead doll is generated depending on submitted photos rather than a live person. Therefore, the expectation should be set properly with regards to the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method in which the original sculpture from the previous process will be part of basics to construct the profile and curvatures of the bobblehead’s body and head. First, a semi-liquid silicone gel will be placed on the surface of the initial sculpture. A soft silicone coating that takes the design of your sports bobbleheads will be formed when the gel dries. Then, a plaster coating will likely be applied on top from the silicone coating. The plaster coating may become a hardened cast once the drying process. Subsequently, the first sculpture will likely be taken out of the silicone coating. Right after the preparation job is done, melted resin will be injected in the emptied silicone coating to create the bobblehead. Ever since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin from the desired shape before it really is solidified. After the resin becomes solid, it will probably be taken out by opening the plaster and peeling from the silicone coating. By now, a raw bobblehead doll has been produced.
3. Polishing (anyone to three working days)
A raw bobblehead will not be able to be painted. They have grease on its surface that must be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process will result in poor painting afterwards. Polishing a bobblehead doll also requires a decent amount of craftsmanship. Because its shape and curvature will vary from a to another one, this technique still should not be standardized and automated. As well as eliminating the grease and smoothing the surface, refining the raw bobblehead details manually can be necessary. As a result of tolerances stemming through the molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead following the initial polishing, and that process should be reiterated. If it is determined how the defects should not be fixed, the entire raw bobblehead must be scrapped.
4. Painting (someone to three working days)
Painting is just not as easy as it appears to be. The first task would be to blend base colors to create colors the consumers desire. The quality of the blended colors is crucial, as it comes with a large influence on the aesthetic aspect of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the preferred colors with good quality for wedding cake toppers can be very time-consuming. Secondly, painting is done by using the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on the clothing. In these cases, the painting artists will be required to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are placed on a bobblehead doll for both its head and body, it can be assembled using a spring with glue for both ends. Obviously, making use of the spring is why the bobblehead doll bobble.
Hopefully, right now, whoever finishes reading the aforementioned has received a much better understanding of the basic procedure of building a custom bobblehead doll. By using a better knowledge of the method, a consumer can better plan their next buying a custom bobblehead doll.